三维立体产品加工、五轴雕刻机、五轴机器

一、技术参数                                                                                                                                                         

●  加工尺寸                                                                              

   X：1220mm                                                                                 

   Y：2440mm                                                                                   

   Z：950mm                                                                                

●  三轴快速移动速度                                                                  

   X：40000mm/分                                                                                 

   Y：40000mm/分                                                                                    

   Z：10000mm/分

●  重复定位精度：± 0.02mm                                                                                 

●  A轴旋转度数：±120°                                                                        

●  C轴旋转度数：± 210°                                                                    

●  运行指令：G代码                                                                            

●  主轴刀头输出功率：10KW                                                                         

●  主轴转速：24000转                                                                                    

●  刀柄规格：HSK.F63.ER40                                                                                        

●  工作电源：AC380V/50HZ  

二、部件配置                                                                                   

● 双摆头：HS655（意大利HSD）                                                            

● 控制系统：意大利欧赛（OSAI）                                                                                                                                                                                                                                              

● 三轴斜齿条：德国亚特兰大斜齿条                                                                 

模数：3mm                                                                                   

● 电器主件：德国施耐德(SHINEDER)                                                                                                                                                                                                                                                                                                                                                                                                                             

● 电缆线拖链：德国伊格斯(IGS)                                                                                          

● 导轨：台湾银泰(PMI）方形导轨（3层LACAS刮屑防尘、5000公里自润滑免维护）                        

  X1/X2：45mm                                                                              

  Y：45mm                                                                                   

  Z：30mm                                                                                    

● 伺服驱动系统：日本安川（YASKAWA）

  电机功率：X1/X2（4.4KW)

            Y(4.4KW)

            Z(2.9KW)                                                                                                                                                                                                                                                                                                                                                                                              

● 减速机（齿轮变速箱）：台湾APEX 或德国 艾斯乐(ELSELE)                                                                      

减速比：X1/X2（1:10）                                                                                                                                                                       

        Y（1:10）                                                                                         

        Z（1:35）                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           

● 变频器：台湾台达（DELTA）                                                             

● 选配软件：AlphaCAM, Catia, Ug.

● 选配台面：真空吸附等

三、应用特性                                                                              

●  应用加工材质：                                                                                                  

代木、保丽龙泡沫、石膏、环氧树脂、聚酯工业塑料及各类碳混化合物                                                                                                                                                                                                                   

●  应用行业：                                                                                    

   汽车、风电、游艇轮船、轨道交通等模具以及大型三维立体产品件加工                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     

●  加工轨迹：  三维曲面铣型 

• 生产工艺：

1、床身变形量热处理工艺：                                                                                                                                           

粗、精加工前，二次退火消除内应力变形量                                                                               

2、三轴垂直度：                                                                                      

粗加工：使用龙门刨床加工三轴的齿条、导轨安装基准面                                               

精加工：使用进口五面铣加工中心，同一定位基点下（一刀活），精铣三轴的齿条、导轨基准面，同时加工定位销、安装螺孔                                                   

1. 精度保证条件： 使用激光干涉仪做三轴精度补偿 

五、技术支持和服务                                                                                    

1．设备安装和调试                                                                              

● 设备到达用户后，星速工程师开始现场进行设备安装、调试、培训                                             

● 用户准备：安装机床前，用户应提前保证卸货设备、安装场地和地面基础、                                                                                                                                                                                                                                                                     

三相电源、电脑、插排、稳压器、漏电保护器

 2、培训  

*售前免费为客户进行使用培训。

*受训人要具备一定的相关学历和知识，供货方将对客户进行编程、操作、加工

和日常维护方面的培训，受训人要固定，认真学习。

*供货方技术工程师不定期对客户进行回访，与客户进行机器操作、产品加工方

面的技术交流，用户可以随时以电话和邮件的形式，咨询星速任何问题                                                       3、 维修服务                                                                               

● 保修期内：                                                                                            

1、正确操作和保养机器情况下，免费故障维修、更换零部件（易损件除外）                                                                         

2、保修期为客户提供两次免费维护保养、一次精度补偿                                                                                  

3、因客户不正确操作，维护或自行改造、修理、挪移设备引发的故障；自然灾害等不可抗力引起的损坏不在保修范围内                                                            

● 保修期外：终身维修，收取相应服务费和零部件更换成本费                                    

● 一般维修工作上门进行，维修相应时间不超过36小时

 

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